JOB CONTENT
To manufacture mould parts using CNC machine tools as per the approved design with required quality and finish with optimum utilization of man and machine.
FUNCTIONAL RESPONSIBILITIES
· Inspect raw materials and products to ensure there are no visual defects; take corrective action as needed.
· Setup the job using the CNC machine in total compliance with the specifications provided in accordance to the standard operating instructions within the allotted time frame.
· Prepare simple program in machine control.
· Keep all assigned machines running for production, ensuring productivity is maintained at 100% or above through proper set-ups and operation of machinery to minimize cost to the department, while maintaining schedule integrity.
· Ensure efficient and profitable operation of the defined work center by optimum usage of tools, consumables, etc.
· Conduct stage inspection of the product at required phases and make necessary records accordingly.
· Recognize potential problems with products or processes and inform superiors to ensure that quality standards are maintained.
· Conduct preventive maintenance daily to ensure equipment is in good working condition by oiling, greasing, and periodically freeing equipment of chips.
· Ensure machine maintenance is scheduled in collaboration with maintenance department and adhere to it.
· To ensure proper documentation of work done and in a manner well accessible every time.
· Maintain log book to ensure proper communication regarding machine error / program error /missing program / accidents.
· Ensure proper handing over of machine and instruction communicated to next shift operator.
· Train and guide the helpers in operating the machine as per SOP when instructed.
· Strictly follow housekeeping procedures including machine and tool equipment cleaning and ensure the surrounding area is absolutely clean and in order.
· Follow company’s HSE guidelines in respect of all operations undertaken and follow safety precautions highlighted in the SOP & manuals. Communicate potential hazards immediately to supervisor.
· Ensure compliance to Safety, Quality, Food Safety and Environment requirements as specified in the global QHSE Management System with strict adherence to ISO and local regulatory authority.
· Ensure that all records and documents are up to date and have full traceability and retrieval at all times and that all processes, procedures & activities comply with ISO and management procedures.
· Perform any other job/task given by the Production Supervisor to accomplish department objectives.
Education/ Qualifications
· ITI (Machinist / Fitter)
Experience
· Minimum 1-2 years of CNC Machining experience in an established tool room in UAE/GCC region.
Functional Skills & Specific Knowledge
· Fair understanding of G-codes
· Ability to read Engineering drawing
· Knowledge on Machinability of different metals
· Knowledge of Quality systems and procedures.
· Conversant with cutting tools & parameters like speed, feed, etc.
· Precision measuring instruments & gauges
· General maintenance of machines
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